Introduction

The University of South Carolina provides OLLI programs (Osher Lifelong Learning Institute) which include Geopolitics, Science and many other courses. I am an instructor on energy and electricity. Two other instructors that I respect and have enjoyed their courses are retired senior military officers. General Craig Whelden served in the Pacific and has taught several courses on the “Rise of China”. I took notes from his courses and combined his information with my experiences in the relationship of energy & electricity generation. These thoughts are posted here. Retired Navy Captain, Greg Blackburn has taught several courses on Economics and the “Fate of Nations, Their Rise and Fall and Rise Again”. I took notes on Captain Blackburn’s and General Whelden’s courses and posted my thoughts as of January 2021 here.

As I read a LinkedIn post by CS Krishnedev earlier this week, these three OLLI courses came to mind. (Rise of China, Fate of Nations and Energy & Electricity) Mr. Krishnadev’s post is here. In his post, Krishnadev discusses how China is far ahead of the west in the design, construction and deployment of nuclear power plants.

Leaders in Heavy Manufacturing of Nuclear Power Plant Reactors and Steam Generators

America invented nuclear power and held the lead for many years in the design, manufacturing, construction and operation of nuclear power plants. The Combustion-Engineering Chattanooga facility comes to mind as one of the most capable and advanced nuclear and fossil manufacturing facilities in the world. That was then.

Of course, the magnificent C-E Facilities are gone now. So are the thousands of talented and experienced engineers, technicians and craftsmen. Westinghouse is a fine American name but was sold off long ago. Babcock & Wilcox is still based in the U.S. and involved, but the company is downsized from the 35,000 or so employees that worked there in the 1960’s and 1970’s. I started my power generation career with B&W in 1966, so it is with personal knowledge and experiences that I remember this. The photo below is a Reactor vessel being loaded onto a barge from the Mt. Vernon Indiana manufacturing facility.

Specialized manufacturing tools, such as the Gun Drill shown below is used to drill approximately 16,000 precise holes through a 24″ tube sheet to manufacture a steam generator, such as the one below for the B&W Once Through Steam Generator.

The highly successful B&W Once Through Steam Generator as used at Oconee, Three Mile Island, Crystal River and other Nuclear Steam Systems is shown below.

View inside the Containment building showing the Reactor and Once Through Steam Generators. To provide a reference of the size of these, the nozzle at the top of the steam generator in the upper left of the photo below is 36″ diameter.

These pressure vessels were built using the most advanced manufacturing, welding and non-destructive testing techniques in the world. However, after the 1979 Three Mile Island incident, very few new NSS’s were manufactured in the U.S.A. Eventually the Combustion-Engineering manufacturing facility in Chattanooga was shut down and B&W downsized. The Westinghouse Electric Corporation which was the pioneer designer and manufacturer of nuclear power plants (starting with the U.S. Navy Nautilus and Eisenhower’s “Atoms for Peace” Initiative) was broken down into numerous business units and sold off. The nuclear power business unit was sold in 1999.

The World Nuclear Association lists the current major manufacturers of heavy pressure vessels. This list is shown below. Much of the heavy manufacturing equipment such as Electroslag Welding, 15,000 ton presses, precision gun drills and other heavy manufacturing equipment once available in Chattanooga and other locations in the U.S. has been lost.

Here are the Heavy Pressure Vessel Manufacturers listed by the World Nuclear Association that are capable of fabricating nuclear reactor pressure vessels, today.

The enormous presses, rolls, welding, machining and forging apparatus that the U.S. once was a leader in are now gone and will take a huge government policy commitment and large capital investments to replace. A new workforce of tens of thousands of engineers, technicians and craftsmen will have to be trained as well. In other words, the entire Supply-Chain, including education will have to be rebuilt. This, if accomplished would be on a scale of President John F. Kennedy’s “Moon Shot” commitment of 1960.

Summary & Conclusions

If the U.S. was really committed to “Electrifying Everything”, that is, everything possible. Then the most practical and proven fuel to provide carbon free electricity is nuclear. An excellent OpEd was published in the TN Star Tribune newspaper a couple years ago on this. I copied it, along with my thoughts, onto my blog, here.

The Net-Zero Carbon path if continued, will further weaken the U.S.A. and strengthen the CCP. I do not have anything against the Chinese people and the many millions that have been lifted from poverty by China’s Development of many coal, nuclear, hydroelectric and renewable power production power plants. However, I am frustrated that the current U.S. leaders, have put the U.S. on a path of decline in manufacturing and economic strength. Also, a decline in influence in the world and a decline in military capability. Much of the decline is due to energy policies that are at a literal “War on conventional forms of energy”. The “Green New Deal” (aka Inflation reduction Act) incentivizes the myth of renewable power in an impossible to achieve replacement of fossil and nuclear fuels.

I have been a supporter of “All Fuels are Important” and that the U.S. should be utilizing all fuels that are available within our borders. Including coal, oil, gas and uranium. It is a myth to believe that wind and solar can replace coal, oil, gas and nuclear fuels. One of my blog articles on the impossibility of reaching Net-Zero Carbon is here. The government’s policies which penalize conventional fuels and incentivize renewables, if continued, will weaken the United States.

The course taught by my friend Greg Blackburn, “The Fate of Nations”, comes to mind. A screen shot of one of the slides he used is copied below. The current U.S. Climate Policies are contributing to the Rise of China and the Decline of America. It is my hope that the voters will elect members of Congress and a new President that will wake up and stop the madness.

The Bureaucratic Agencies of the Biden Administration since Biden’s inauguration have created ever worsening Regulations that are weakening our country and literally forcing the economic decline of our nation. It is as if the Biden policies are being dictated by Xi Jinping and Vladimir Putin. The Biden policies are weakening America, day by day from within. I have used the term, “Self-Sabotage”.

Yours very truly and respectfully,

Dick Storm