The purpose of this post is to show the progress of creating America’s huge Grid, made up of Dispatchable Power from coal, nuclear, gas and oil fuels from 1955 through 2010. Also during this time, the EPA came to be and began regulating true pollutants from power generation facilities. America’s designers, engineers and manufacturers of electric generating equipment rose to meet the challenge and provided energy to expand the American economy while at the same time cleaned our air. Nuclear Power grew to be about 20% of our total electricity generation during this 55 years. These years were special for me, because they include my becoming interested in power generation in 1959 as a Freshman at Williamson and then joining the B&W Nuclear and Special Projects Group in the 1960’s when nuclear was believed to be the future of electricity generation.

The First Pressurized Water Reactor, Nuclear Steam System

It was 1954 and the Nautilus, the first Nuclear submarine ever built was launched. The pressurized water nuclear steam system was a prototype for future Navy as well as commercial applications.

“President Dwight D. Eisenhower was determined to solve “the fearful atomic dilemma” by finding some way by which “the miraculous inventiveness of man” would not be dedicated to his death, but consecrated to his life. In his “Atoms for Peace” speech before the United Nations General Assembly on December 8, 1953, President Eisenhower sought to solve this terrible problem by suggesting a means to transform the atom from a scourge into a benefit for mankind. Although not as well-known as his warning about the “military industrial complex,” voiced later in his farewell radio and television address to the American people, President Eisenhower’s Atoms for Peace speech embodied his most important nuclear initiative as President”. ₍₂₎

The Research and Development into peaceful use of atomic energy continued on “Atoms for Peace”. The partnership of the U.S. Atomic Energy Commission and the brilliant minds of employees from the American companies; Westinghouse Electric, General-Electric, Babcock & Wilcox, Combustion Engineering, Allis-Chalmers and other fine U.S. companies brought enormous advancements. In just a few years there was great progress in atomic physics, nuclear safety, ASME Codes for Pressure Vessel Design, Welding, Non-Destructive testing of welded joints and material science. The future of nuclear power looked extremely bright. 

So did efficient coal power generation. I love this advertisement (below) for B&W, then a Fortune 500 company (#134 in 1960) and builder of many of the U.S. Navy’s Boilers that helped win two world wars. B&W also built the pressure vessels for the reactors and steam generators used in the Nautilus and many of the commercial nuclear steam systems to follow. Including Duke Energy’s highly successful three Unit Oconee Station which the first unit began commercial operation in 1973.

Nuclear Steam Systems were a logical extension for B&W and Combustion Engineering Company to move into after many decades of building Fossil Steam Systems. I have referred to the importance of Heat-Engines often during my career. Perhaps that is from recollections of working for B&W in the 1960’s. Below is a copy of a B&W ad from 1954:

In 1954 and the chairman of the Atomic Energy Commission Lewis Strauss in his extreme enthusiasm for commercial nuclear power generation, coined the phrase….”Too Cheap to Meter”…..That was in 1954 and of course there was a building boom of nuclear power plants from 1960 to 1990. Over 100 nuclear steam systems were put into operation between 1970 and 1990. Here are the 93 that are still operating:

Yes, Nuclear Power has been a very good invention for America. Although thousands of employees made nuclear steam systems possible, the primary credit for this gift to Humankind should go to one man, Admiral Hyman G. Rickover, Father of the U.S. Navy Nuclear Fleet and Father of Commercial Nuclear Steam Systems.₍₈₎

The combination of new nuclear units plus ever more efficient and clean coal plants created electric growth with electricity costs amongst the lowest in the world.

This was good for world manufacturing competitiveness (especially good for energy intensive industries such as aluminum and steel manufacture) also good for reasonable household electric costs to power ever increasing labor saving household appliances.

Speaking of reasonable household electric costs and high quality of living. These ads for “Living Better Electrically” were common in the 1950’s to 70’s.

My state of South Carolina continues to enjoy reassonable cost, abundant and reliable power from Admiral Rickover’s invention. According to the EIA and NEI, over 55% of SC electricity is generated from nuclear power. I might add, these are “old nuclear plants” that have been well maintained, well run, proven and reliable. Several of these were started up in the 1970’s like Turkey Point and may have their licenses extended for 80 years. Amazingly robust and well built.

The chart below is from the NRC website. As mentioned above, many of the very reliable and I might add, Dispatchable power generating nuclear power plants are aging and before they are shut down, it would be wise to plan, design and begin construction on the next generation of nuclear plants. Renewables such as wind and solar are not Dispatchable and electric battery storage is not yet feasible. These issues will be discussed in a future post. Suffice it to say for the time period 1950-1990 America had four very good decades of power generation advancements which resulted in an extremely reliable Grid providing some of the lowest cost electricity in the world.

Energy, Economic Prosperity and Living with a High Human Development Index

The 1970’s and 1980’s saw clean coal and nuclear power together, provided about 70% of our electricity. America’s GDP pretty much followed the production and consumption of coal fuel. Coal and nuclear at the time were the most reasonable cost fuels to generate electricity.

The U.S.A. has used about 100 Quadrillion Btu’s annually for many years. Below is a copy of the EIA Total Energy Use by Fuels from 2008. This is getting ahead of 1990 but for reference, the Total Energy Use of America has held very close to 100 Quadrillion Btu’s per year for many years. The chart below shows consumption of 94.58 Quadrillion Btu’s in 2008. This reduction in energy demand was the result of the Financial crisis of 2008.

As we move forward keep this in mind. From 1950-1990 the fuel mix was changing. Thsese changes had to do with cost of fuel, pollution and availability. But for the last two decades America has used a total of about 100 Quadrillion Btu’s +/- 10 per year. This includes electricity, transportation, Industrial production, heating, and cooling. The chart reads from left to right with the fuel sources on the left and energy flows to the right.

The 1970’s Were Good Years of Progress…. But Not Perfect

The EPA (Environmental Protection Agency) began in 1970 under the Nixon Administration. Amongst the first pollutants to be regulated, was sulphur and particulate emissions. The trend of the six major pollutants has been downward every since 1970.

The six major pollutants that were significantly reduced during this time period are: Particulates, Sulfur, Carbon Monoxide, Lead, Ground level Ozone & Oxides of Nitrogen.

The first steps the EPA took to regulate a path for cleaner air was to regulate particulates and sulfur. Some electric Utilities immediately (1970-71) switched from coal fuel firing in their boilers to oil fuel. This was when the fuel cost/million Btu’s of oil and coal were about the same, in 1972 that was about $0.50/million Btu. By switching to oil the switchover downtime was reduced and huge Capital cost of Electrostatic Precipitators avoided. I was working at Carolina Power and Light at that time and remember these times well.

The Neighboring Utility in Virginia, then (1973) VEPCO had switched much of it’s generation to oil fuel, so did Potomac Electric (PEPCO) and Philadelphia Electric and others to the north. They were dependent on the (at that time) reasonable cost, easier to control emissions oil fuel. Well, that was fine until the first Arab Oil Embargo in October 1973.

Arab Oil Embargo, 1973

I was a senior engineer working at Carolina Power and Light Compay’s Roxboro Generating Station. My job was a startup and test engineer for the coal fueled 720 MW, Unit #3 which began commercial operation during the summer. Many mechanical problems were needing to be sorted out and I had job security for the next several years.

The Arab Oil Embargo lasted about a year, 1973-74 and during this time, many Utilities purchased new coal generation capacity. Especially in the southern states where air-conditioning load in the summer and heat-pump load of the winter was growing rapidly. I remember year over year growth in the range of 10% increase in electric demand. Of course, manufacturing was strong back then too.

As time went on in the 1970’s more coal plants and more nuclear plants were started up. The future of clean, reliable Nuclear power looked great until……

Three Mile Island, 1979

The future of nuclear power had a serious setback in March 1979. Although no one was injured, this was pretty much the end of new nuclear steam system orders for U.S. Utilities. It took more than another decade to complete the 100 + nuclear steam systems that were on order. More strict Regulations by the NRC and more built in safety requirements ensured that nuclear power would not be “Too Cheap to Meter” in the U.S.A.

New Clean Coal Plants are Built

To meet the increasing Electricity Demand, and do so with Domestically sourced fuel, more large coal plants were built in the 1980’s. These however were nearly all equipped with Flue Gas Desulfurization and Particulate controls. Later in 1991 the EPA Clean Air Amendment was made into law and Oxides of Nitrogen were significantly reduced and more FGD equipment began being retrofitted on existing large coal plants that did not have FGD. Thus, the ever cleaner air as shown in the foregoing chart. Yes, the EPA was needed in 1970 and the Clean Air Ammendment of 1991 also has turned out to be beneficial.

How The Public Perception of Coal Becomes Tarnished

During the Arab Oil Embargo not only did we have gasoline shortages and gas lines. But the electric Utilities also suffered financially due to the rapid increase in oil costs and with the ramp up in oil costs, so did the price of competitive fuels such as gas and coal. During this time of financial stress, the Utilities drastically reduced Operation and Maintenance Budgets. What was cut first? Tree trimming around high voltage transmission line, painting and maintenance costs such as these. These are expected during volatile times in business and can be recovered from.

The Worst Budget Cut

The worst budget cut, in my view, was the cutting of public education of “Living Better Electrically” and “Better Things for Better Living”. Back in the 1970’s there were Utility representatives that invested time in Public Schools to teach the girls about electric appliances and how to use them. The boy students learned how electricity was generated from coal, oil, gas and hydro-electric sources. There was advertizing on the radio and TV. Remember “Reddy Kilowatt”? Reddy Kilowatt was the lightening bolt stick figure mascot for the investor owned Electric Utilities. Between Reddy Kilowatt and a small army of Home Economics teachers from the Electric Utilities, American Citizens learned the importance of electricity and how it was generated. I personally remember learning that as a teenager in the 1950’s, and I was just an average student.

I gave a presentation to the American Coal Council membership in 2008 on how, in my view, the public perception of coal changed. Here below is the illustration that I used to show the change from pro-active Utility education of the Public to the taking over of this effort by the Environmental Movement. Believe me, I support clean air and clean water as much as anyone. In fact, I worked much of my career exerting my best efforts to reduce particulates, reduce NOx and improve efficiency of power plants. However, the Environmental Extremists took over shaping the Public’s Perception of coal following the Arab Oil Embargo and filling the void of public education left by the exit (regarding public education) of the Electric Utilities. Not all, but most Utilities management were enthusiastic about exiting the Public Schools and Public Education just as many that ran bus services were quick to exit that business as soon as the Regulators would allow them to quit. The chart below illustrates the enormous funding of the leftist Green organizations after 1970. The green groups funding helped to indoctrinate or shape public views against coal and carbon. Now the Green Extremist organizations literally have far more money to spend on public indoctrination than the private sector manufacturers. But, that is a topic for another day.

All Fuels are Important

The Total Energy Flows of the year 2007 are shown on the Sankey Diagram below. This is TOTAL Energy which includes Electricity, Industrial, Transportation, Commercial and Residential uses of energy. The changes of the percentages of each fuel change with the economics of producing the fuels. Such as discussed above when the Arab Oil Embargo of 1973-74 caused oil prices to rise sharply in 1974 and many power generation plants were switched back to coal from oil. We should keep this in mind as the government pushes us toward Electric Vehicles in the future. In my view, we will need over 100 Quadrillion Btu’s annually to support our high quality of life. So, as electricity is substituted for gasoline or Diesel fuel, more electricity generation will be required which more than likely will come from conventional sources of gas, nuclear, coal & hydro-electric. The chart below is 2007. In part 3 I will include more recent Sankey Diagrams of Total Energy Flows.

This will conclude Part 2 of this series on the History of Energy and Electricity Generation in the U.S.A. The next section will cover 2005-2022.

Conclusions:

1. Projections into the future are simply, projections. We can learn from our recent energy history of nuclear being thought to be, “Too Cheap to Meter” and the end of coal just a few years away. In the 1960’s the future of coal was proclaimed Dead….. However during this current cold weather in the U.S. Coal Power is depended on for a large percentage of electricity generation. Just check pjm.com
2. Likewise, the EIA projection published in 2009 showing an increase in coal going forward did not take into account the Shale Gas Revolution made possible by Directional Drilling and Hydraulic Fracturing. The coal consumption dropped off primarily due to the reduction in cost of the newly abundant Domestic natural gas that became available about 2012. Low natural gas prices were helpful for those opponents of coal fuel.
3. Reasonable cost energy is required to fuel a thriving Economy. Note the drop in energy use after the 2008 Financial Crisis.
4. Industrial output is particularly linked to reasonable cost, abundant and reliable energy. Especially primary metals like steel and aluminum.
5. Net Zero Carbon is a disasterous Policy for the U.S. to follow unless a large number of new generation nuclear plants are deployed in the U.S. generation fleet.
6. Nuclear, Coal, Gas, Oil, Thermal Biomass and Hydro-Electric are the only Dispatchable sources of electricity generation by today’s technology
7. Reliable, Abundant, Reasonable cost and Dispatchable electric generation is required for a country to remain or to become competitive in the world with a manufacturing based economy. China has proved this over the last 20 years since joining the WTO
8. America has burned coal and natural gas more responsibly and cleaner than any other country that uses Fossil Fuels for Bulk Power production in Gigawatt quantities
9. The Net Zero Carbon Policy is a Disasterous path for our country to follow. We should learn from historical events of the past.
10. My friend a Tinkerer reminded me of the old phrase, “When Tinkering, it is important to save all of the pieces” This old saying should be remembered by the politicians that are “Tinkering with America’s Energy Policy” and allowing reliable and needed coal plants to be shut down and demolished. This has even occurred with reliable nuclear plants. We should be preserving the power generation infra-structure that powers America’s economy and our life styles.

Dick Storm, January 19, 2022

Author’s note on the background and why I write on this Blog:

I said at the beginning this was a special time for me. Well, it was because my life-time career in power generation began in 1962 after graduation from Williamson. I joined Babcock & Wilcox’s Nuclear and Special Products Division in 1965 and worked as an assistant to the Project Manager for Navy PWR’s and on the Oconee Nuclear Steam System. I did not like the rigorous administrative paperwork required by the AEC at the time and many engineers were transferring into the Nuclear Division from the Fossil Power Generation Division, leaving many vacancies in PGD. So, I arranged a transfer to Results Engineering to work for one of the best Mentors ever, Silas Morse. The “Too Cheap to Meter” phrase regarding nuclear power was well known within the walls of B&W and as a 22 year old newby, I was strongly advised that coal plants will be shut down in a decade because nuclear is so clean, has such an extreme energy density and it is highly productive. I went anyway, vowing to study and learn all I could about coal power so that I could remain employed for my future career. It worked.

My stint at B&W provided travel to large Paper Mills from New England to Missoula, Montana, to run acceptance tests on the largest (then the largest steam plants were about 500 MW) coal and gas plants at Baltimore Gas & Electric, Houston Light & Power, Illinois Power, Ohio Edison and more.

Always wanting to be a startup engineer, in 1969 I left B&W to join Riley Stoker as a senior startup engineer at Tampa Electric’s Unit #6 at Gannon Station. Then off to participate in the startup of Riley’s first and only coal-fueled supercritical units at Wateree Station for SCE&G near Columbia, SC. In between, helped with acceptance testing at Santee-Cooper’s Jeferies coal plant in Monck’s Corner. Then back to Florida to startup new oil fueled units at the City of Lakeland and Jacksonville.

My big opportunity to get involved with a major Utility came in 1972 and I was assigned to be the lead Startup Engineer for the 420 MW dual fueled Sutton Unit #3. Then in January 1973 I joined Carolina Power and Light Company as a Senior Engineer in charge of the startup of the 720 MW Roxboro Unit #3. Great learning experiences including the Arab Oil Embargo and the “Wheeling” of Coal Generated Power from CP&L to Utilities in the north that had switched fuels from coal to oil and then were short on fuel with the oil embargo.

In 1977 I left my position, then as Operations Superintendent at CP&L’s Roxboro Plant, to join a newly formed small contractor, Flame Refractories, in Oakboro, NC. Flame was small, only a dozen or so total employees when I joined. The company grew and I started Flame Technical Servives. Flame grew to be a major Utility Specialty contractor with hundreds of employees. My Technical Services Department eventually grew to an average size of about 20 engineers and technicians and became well known all across the U.S.A. and Internationally. Some of the most interesting International trips began in 1978 when ALCOA hired us to correct some boiler problems at the Suriname Aluminum Company in Suriname, South America. Then later to Guinee in Africa, Jamaica, Spain and Australia.

In 1992 after 15 very interesting and growing years at Flame, I started Storm Engineering later to be folded into Storm Technologies, Inc. We continued solving large electric Utility Boiler problems for the next twenty years that I was President of Storm Technologies. Storm Technologies earned a good reputation for solving difficult coal plant problems and we traveled all around the world to work at plants in South America, Asia, Oceana, Africa, India, the Philippines, Indonesia and of course, all across the U.S.A. and Canada. During these travels is when the relationship of Energy and Economic Prosperity became apparent to me. Where we traveled to help sort out problems in coal plants around the world, there was and remains, a higher quality of life. The UN calls it “Human Development Index”. I saw the affects of reasonable cost, reliable energy on the improving quality of life in Developing countries.

I retired from active involvement at Storm Technologies in 2012 when my son Danny became President.

Since then, I have done my best to give back by teaching the importance of power generation and wise use of resources for power generation. I was on the Williamson College of the Trades Board until 2019 where I championed the modernization and upgrades to the Energy Island used for power generation and instructional purposes at the College. Also, have volunteered to teach courses on Energy and Electricity Generation at schools and Colleges. The genisis of this post and others on my Blog are from slides used at the USCB-OLLI courses I have presented here on Hilton Head Island.

One of the biggest problems our country has is a misunderstanding of energy and electricity generation. The current path to Net Zero Carbon is a very hamful path for America because Renewables are not capable of replacing the large, reliable and proven coal, gas and nuclear plants that power our country. Therefore, I continue to do my best to Educate the public on the true facts regarding energy and electricity generation.

Thank you for taking time to read this. Your comments are welcomed.

Yours truly,

Dick Storm, January 20, 2022

References:

1. Nuclear Regulatory Commission, “Too Cheap to Meter” Phrase history: https://www.nrc.gov/reading-rm/basic-ref/students/history-101/too-cheap-to-meter.html
2. Eisenhower Atoms for Peace Speech to UN, Dec. 8^th, 1953: https://www.eisenhowerlibrary.gov/research/online-documents/atoms-peace
3. The History of Nuclear Energy in the U.S. by the Department of Energy: https://www.energy.gov/sites/prod/files/The%20History%20of%20Nuclear%20Energy_0.pdf
4.  World Nuclear.org  Article on Nuclear Power Plants in U.S.A: https://www.world-nuclear.org/information-library/country-profiles/countries-t-z/usa-nuclear-power.aspx
5. List of U.S. Operating Nuclear Plants: https://www.world-nuclear.org/information-library/country-profiles/countries-t-z/appendices/nuclear-power-in-the-usa-appendix-1-us-operating-n.aspx
6. Nuclear Energy Institute: https://nei.org/home
7. NEI Nuclear Plants by the numbers: https://nei.org/resources/fact-sheets/nuclear-by-the-numbers
8. “The Rickover Effect, How One Man Made a Difference” by Theodore Rockwell, 1992, 2002, Originally published by the Naval Institute Press
9. Turkey Point Nuclear Plant Licensed for 80 years: https://world-nuclear-news.org/Articles/Turkey-Point-licensed-for-80-years-of-operation
10. World Nuclear Report on Three Mile Island Accident in 1979 : https://www.world-nuclear.org/information-library/safety-and-security/safety-of-plants/three-mile-island-accident.aspx